Best Available Technique (BAT)

PEMS – Predictive Emission Monitoring System

PEMS is a software-based system that calculates and predicts emissions from combustion processes and engines based on operational data – with accuracy on par with or better than continuous physical measurement systems.

Continuous monitoring without costly sensors

Instead of expensive, maintenance-intensive physical analyzers, PEMS uses operational data that the engine is already logging – load, pressure, temperature, RPM, fuel quality – and calculates emissions in real-time using neural networks.

PEMS is designed as Best Available Technique (BAT) under the EU's IPPC directive and is in operation at several hundred emission sources globally, primarily in the USA and Europe.

100+

Installations globally

BAT

IPPC directive status

24/7

Continuous monitoring

PEMS system Ecoxy

This is how PEMS works

Empirical data model based on neural networks establishes the relationship between operating parameters and emissions

Data collection

Simultaneous recordings of operating data (pressure, temperature, load, rpm, fuel quality) and accredited exhaust measurements establish the training dataset for the neural network model.

Model building

Ecoxy builds the empirical model using advanced neural networks. The model captures non-linear relationships between operating parameters and emissions.

Accuracy documentation

The model's accuracy is documented and verified against actual measurements. The system meets the accuracy requirements for continuous emissions monitoring systems (CEMS).

Operational monitoring

After installation, the system provides continuous emission data based on operating parameters. Operators receive alerts for abnormal operating conditions and invalid measurement data.

Benefits of PEMS

Minimal maintenance

No costly physical analyzers require calibration and maintenance. PEMS operates on existing operational infrastructure.

Robust against data errors

The system withstands measurement errors through data validation. Invalid measurements are replaced with calculated values, and the operator is automatically notified.

Continuous insight

Ongoing overview of emission levels without the need for frequent manual campaign measurements. Ideal for facilities with varying loads.

Regulatory recognition

PEMS is approved as BAT under the IPPC directive and is accepted as documentation basis in an increasing number of regulations.

Installation requirements

Defined fuel type

The combustion process must use defined fuel types (liquid, gas, or solid) for the model to be valid.

Instrumentation

Sufficient instrumentation is necessary, but standard equipment for operational monitoring is usually adequate.

Initial calibration

Accredited exhaust measurements are conducted simultaneously with operating data during model establishment. Ecoxy provides this as part of the PEMS project.

Periodic verification

The model should be verified after maintenance that affects the combustion process or by regulatory requirement.

Ecoxys PEMS service

Ecoxy delivers complete PEMS projects from start to finish:

  • Data collection and analysis of operational data
  • Simultaneous accredited exhaust measurements for model establishment
  • Engineering and model building (neural networks)
  • Accuracy documentation and validation
  • User documentation and training
  • After-service and periodic verification

Suitable for

  • Diesel engines and gas engines offshore and maritime
  • Gas turbines on platforms
  • Industrial boilers and burners
  • Combined heat and power plants
  • Facilities with requirements for continuous emission monitoring

Interested in PEMS?

Contact us for an informal chat about whether PEMS is suitable for your facility and what a project would entail.

Accreditations and certifications

NA TEST 225 NA TEST 225
NA VV-003 NA VV-003
Kiwa Certified Kiwa Certified
Kiwa ISO 14001 Kiwa ISO 14001
Achilles Achilles
Magnet Registered Magnet Registered